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How to Upgrade Motorcycle Handlebars?

by Jaquan Green

Consider replacing your motorcycle’s handlebars for a modern look. This simple upgrade can save you hundreds of dollars if you do it yourself.
If you’re still using outdated “ape hanger” handlebars from the 1970s, it’s time to update. I’ll guide you on how to replace your handlebars and save about $200.

Start the project by measuring your current handlebar diameter. Choose your preferred handlebar style, but verify with the manufacturer or your dealer that it provides enough turning clearance to avoid hitting the gas tank.
You will also need shorter brake, clutch, and throttle cables, as well as a shorter brake line. Your local dealer can send your old cables for professional modification, or you can buy new cables (at approximately twice the price).
To begin, remove the headlight to access the harness splice area. Then, disconnect the wires from the handlebar harness. Next, drain the brake fluid reservoir and disconnect and remove the brake line, switches, levers, and throttle. Finally, remove the left hand grip, unbolt the handlebar, and move it to the workbench.
To update the appearance of your motorcycle, replacing the handlebars with a newer style can be a simple and cost-effective upgrade if you do it yourself. If you are still using outdated “ape hanger” handlebars from the 1970s, it may be time for a change. This project begins with measuring the diameter of your current handlebars and selecting a new style that offers enough clearance to avoid the gas tank. Shorter cables and brake lines are also necessary. You can either purchase new ones or have your old ones professionally modified at your local dealer. You will need to disconnect the wires from the handlebar harness, drain the brake fluid reservoir, and remove the switches, levers, and throttle before removing the old handlebars. After modifying the control brackets, reconnect the wiring harness and install the shorter cables and brake hose. Secure the wiring harness with zip ties and top off the brake fluid reservoir. Before you take the motorcycle for a spin, test all electrical connections and the brakes. To avoid wasting time and becoming frustrated, gather the necessary tools and materials beforehand, including a micrometer, compressed air gun, and rotary tool.
To give your motorcycle a more modern appearance, upgrading the handlebars with a new design is an easy and cost-effective DIY project. If you’re still using old-fashioned “ape hanger” handlebars from the 1970s, it might be time to switch to a newer style. This project starts with measuring the diameter of the current handlebars and selecting a new style that provides sufficient clearance to avoid the gas tank. Additionally, you’ll need to obtain shorter cables and brake lines, which you can either purchase or have modified professionally by your local dealer. To replace the old handlebars, you must first disconnect the wires from the handlebar harness, drain the brake fluid reservoir, and remove the switches, levers, and throttle. Then, after modifying the control brackets, reconnect the wiring harness and install the shorter cables and brake hose. Secure the wiring harness using zip ties, and top off the brake fluid reservoir. Before taking the motorcycle for a ride, ensure that all electrical connections and the brakes are tested. To save time and avoid frustration, make sure to gather all the necessary tools and materials beforehand, including a micrometer, compressed air gun, and rotary tool.

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0 comment

Kaela September 22, 2022 - 1:20 am

When upgrading your handlebars, it’s important to also consider the cables and wiring that will need to be rerouted or replaced. Make sure you have the right tools and knowledge before starting the project. – Sarah, motorcycle mechanic.

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Haley September 24, 2022 - 11:21 am

I upgraded to a set of drag bars and it completely transformed the look and feel of my bike. It’s important to choose a style that suits your personal style and bike’s design. – David, custom bike builder.

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William October 1, 2022 - 4:34 am

If you’re considering upgrading your motorcycle handlebars, it’s important to choose a style that matches your riding style and preferences. I opted for a more relaxed position and went with cruiser-style bars. – John, motorcycle enthusiast.

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Jose October 10, 2022 - 12:02 am

I wish I had more free time.

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Qentin December 3, 2022 - 11:39 am

I’m craving something sweet.

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luis December 7, 2022 - 4:55 pm

I’m not feeling very confident today.

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Eric December 31, 2022 - 4:25 pm

If you’re upgrading to handlebars with a different bend or rise, make sure to test out the new position before committing to the change. You want to make sure it’s comfortable and safe to ride with. – Tim, sport bike rider.

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guenther December 31, 2022 - 10:52 pm

If you’re not comfortable with installing the new handlebars yourself, it’s best to seek out the help of a professional mechanic to ensure the job is done safely and correctly. – Mike, safety-conscious rider.

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Shatara January 7, 2023 - 2:44 pm

I’m feeling a bit under the weather today.

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Autumn January 15, 2023 - 9:23 am

I’m not sure what to do with my life.

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angela January 19, 2023 - 8:47 am

I keep forgetting my appointments.

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Mark January 26, 2023 - 5:43 am

I need to make a dentist appointment.

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Jennie January 30, 2023 - 2:55 pm

I upgraded to a set of handlebars with a taller rise and wider grip and it’s made a huge difference in my comfort level while riding long distances. – Alex, touring rider.

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Peggy February 7, 2023 - 4:34 pm

I accidentally spilled my coffee this morning.

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bright February 10, 2023 - 1:30 pm

Upgrading your handlebars can also affect the handling and performance of your bike. Research the new set up and make sure it’s suitable for your riding style and needs. – Lisa, adventure rider.

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Taryn February 11, 2023 - 12:47 pm

Before upgrading your handlebars, make sure to take accurate measurements of your current set up and the new bars to ensure a proper fit. – Jen, DIY rider.

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